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Assembly Line Efficiency

The painting and coating bay is 5,080 feet, and located conveniently between the blasting and final assembly bays. We can move large projects quickly through each phase of completion, with specialized teams in each area to optimize quality and speed. We have a rigorous QA/QC program in place to ensure the highest standards are achieved on every project. Four painters can fit in the bay at any given moment, giving a complete coating before moving products through to assembly. A down draft air system is also utilized, allowing our teams to work in multiple colors without over spray.


We have a rigorous QA/QC program in place
to ensure the highest standards are achieved
on every project


Safety and Environment

Pyramid is always committed to low impact technology, and our state of the art filtration system removes any contaminants before exhausting. Air changes are performed every 90 seconds, ensuring a healthy work environment for all of our painters.

Products:

  • Alkyds
  • Epoxies
  • Plural Spray Systems
  • Zincs
  • Aluminum
  • High Heat Aluminum/Black
  • Urethanes
  • Coal Tars
  • Anti Slip Applications

Painting and Coating Applications:

  • Internal/External of Pressure Vessels
  • Internal/External of Tanks
  • Spooling/Piping Internal and External
  • Trailer Packages
  • Skids
  • Structural Steel
  • Process Packages
  • Compressor Packages
  • Flare Systems
  • Oilfield Related Equipment

Pipe & Equipment Modules

Pre-assembled, skid-mounted modules are the cost effective way to deliver oil and gas components. Our location provides manufacturing by certified welders (CWB certified) which gives us better control of quality and timelines. On-site development comes with higher labour costs and the inconvenience to your operations, not to mention introducing new safety concerns.

Our modular skids can incorporate a full range of custom fabricated components, including:

  • Processing equipment
  • Process piping
  • Process controls
  • Electrical & instrumentation
  • Structural supports

Pipe Fabrication

Equipped with latest in welding technology and produced by experienced, highly trained teams, Pyramid Process Fabricators creates exceptional piping systems. A complete in house team supported by drafting and design software can extract your needs directly from your supplied specifications. Technology has advanced so far as to automate most of the process, producing pipe spool drawings that are ready to be handed over to construction.

Pyramid Process Fabricators pipe fabrication capabilities include:

  • Focus on carbon steel materials
  • Experience in stainless steel materials
  • ABSA approval for construction to ASME B31.1 (Power Piping)
  • ABSA approval for construction to ASME B31.3 (Process Piping)
  • ABSA approved Weld Procedures (SMAW, GMAW, GTAW, SAW)
  • Equipment to handle pipe sizes from NPS 2" up to NPS 42"

Pressure Vessels

The capacity of our shop and diversity of our team means we can build pressure vessels to any design conditions. Having the scale of Pyramid Process Fabricators working on your project means not only can we undertake very challenging projects, we can also accomplish them around your timelines.

  • Designed to ASME Section VIII
  • ABSA-approved Weld Procedures
  • Diameters up to 12’-0”
  • Overall Lengths up to 120’-0”
  • Maximum Weight: Based on application
  • Materials: Carbon Steel
  • Stainless Steel (Limited Capabilities)

Vessel Types:

  • Horizontal 2 and 3 Phase Separators
  • Vertical 2 and 3 Phase Separators
  • Slug Catchers
  • Blowcases
  • Compressor Scrubbers
  • Free Water Knock Outs
  • Treaters
  • Flare KO Drums
  • Glycol Contactors
  • Amine Contactors
  • Fractionation Columns
  • Pig Receivers and Senders
  • Fuel Gas Scrubbers
  • Coalescing Filter Separators
  • Filter Separators
  • Level Control Cages & Instrument Bridles

Separation Packages

We have packages that support every separation need; whether removing materials from the gas stream, solids from liquids or separating different liquid types, we build every separator to ASME code specifications. Sand removal, Slug catchers and filter separators are all options that we support.

Our ability to design and build each separator means we can tailor it to your industry requirements. Different arrays like horizontal and vertical units are available, and complete custom packages can be built to your needs.

Separator Types:

  • Horizontal 2 and 3 Phase Separators with or without de-sand systems
  • Vertical 2 and 3 Phase Separators
  • Slug Catchers
  • Free Water Knock Outs
  • Fuel Gas Scrubbers
  • Coalescing Filter Separators

 

Fired Heaters & Heat Medium Systems

Keeping with our complete design build offering, Pyramid Process Corporation offers a wide range of heaters to meet your specifications and process conditions. Direct heat, indirect heat, and with a variety of options, we will help construct the ideal heater for our needs. All our products are built to exceed industry standards, ensuring a safe and efficient product.

Types:

  • Indirect Fired Heaters, utilizing the following bath types:
    • EG / Water mixtures
    • TEG mixtures
    • Heat Transfer Oils
    • Salt Bath Heaters
  • Direct Fired Heaters, for Heat Medium Systems
  • Heat Medium Available: EG mixtures or Heat Transfer Oils

Options:

  • Multi Pass Coils with Pressure Reduction Chokes available
  • Coils constructed to B31.3 Refinery Specification and Registered with ABSA
  • Aluminum Flame Arrestors with high efficiency burners and pilot
  • Dual Firetube arrangements available
  • CSA B149.3-compliant Burner Management Systems
  • Heat Medium Pumping Systems

Capacity:

  • Duty from 100,000 to 15,000,000 BTU/Hr
  • Heat Medium flow rates from 10 to 2000 GPM

Glycol Dehydration

We build custom glycol dehydration systems to help remove water vapor from natural gas streams. A very helpful process to help minimize corrosion and prevent hydrate formation, contactors pump Glycol to absorb water from wet gas in a continuous process. These systems are designed to your requirements, and we will help build the ideal product for the type of natural gas stream you operate.

Features:

  • Contactor diameters from 12” to 96”
  • Design pressures from 230 psig to 2250 psig
  • Gas flow rates from 0.1 MMSCFD to 100 MMSCFD
  • ASME Design
  • Sweet or Sour Configuration
  • Glycol-driven (energy exchange) or Electric Motor-driven Pumps
  • Bubble Cap Trays (standard)

Also Available: High Efficiency Valve Trays or Structured Packing

  • Glycol Regeneration utilizing direct-fired heating

Also Available: Heat Transfer Coils or Electric Heating Elements

  • Glycol Regeneration systems can be designed with or without the use of stripping gas. Systems can also be designed using proprietary processes, such as ColdFinger or Drizo
  • Custom designed for your flow conditions

Amine Sweetening

We design packages to help remove hydrogen sulphide (H2S) and carbon dioxide (CO2) from your natural gas streams. This is critical to meeting required pipeline specifications, and we can build amine sweetening packages to accomplish this. Available to meet a variety of diameters, pressures and flow rates; our systems are extremely efficient and tailored to your requirements.

Design Solvents Available:

  • MEA
  • DEA
  • MDEA
  • DGA
  • Specialty Solvents (i.e. Sulfinol, Ucarsol, Flexsorb)

Features:

  • Contactor diameters from 12” to 96”
  • Design pressures from 230 psig to 2250 psig
  • Gas flow rates from 1 MMSCFD to 100 MMSCFD
  • ASME Design
  • Amine Contactors & Strippers available with HE Trays (slide-in or bolt-in styles)
  • Amine Regeneration utilizing direct-fired heating

Also Available: Heat Transfer Coils or Electric Heating Elements

  • Custom designed for your flow conditions

Other Fabricated Products Available

We are known for developing exceptional packages for our oil and gas customers throughout North America. The capacity that Pyramid brings through all divisions means we can tackle large projects, but also still meet custom requirements. These are some of the other packages we build, but we have a near limitless ability to support your specific needs.

  • NGL Recovery Units
  • Hydrocarbon Dew Point Control Units
  • NGL Fractionation Units
  • Flare Systems and K.O. Drums (See detailed section on this item)
  • Production Test Packages
  • Trailer Mounted Test Packages
  • Gas and Liquid Metering Packages
  • Water Injection Packages
  • Satellite Packages
  • Pig Sending and Receiving Packages
  • Structural Steel Skids and Platforms
  • MCC Electrical Packages